Hammer Mill Manufacturer
A Hammer Mill is a high-speed grinding system designed to reduce biomass, agricultural waste, and wood materials into fine, uniform particles for further processing. It is widely used in briquetting machines, pellet plants, biomass power generation, animal feed, and recycling industries to achieve the required particle size for efficient production.
At Jay Khodiyar Machine Tools, our Hammer Mill are engineered for high capacity, maximum durability, and energy-efficient performance. The machine utilizes high-speed rotating hammers that repeatedly impact the material against hardened liners and screens, producing a consistent particle size. It efficiently processes wood chips, sawdust, agro-forestry waste, rice husks, groundnut shells, cotton stalks, corn cobs, bamboo waste, bagasse, and other biomass materials.
Our Hammer Mill can handle non-uniform biomass with up to 20% moisture content and wood chips up to 25 mm in size, making it an ideal solution for biomass preparation before briquetting or pelletizing. The integrated pneumatic conveying system ensures smooth material discharge while minimizing dust and improving overall productivity.
Technical Specifications
Advantages of Hammer Mill
A Hammer Mill reduces biomass into uniform-sized particles through high-speed impact, making the material suitable for briquetting, pelletizing, and biomass fuel production.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Industrial Hammer Mill |
| Feeding Material Type | Any type of agriculture waste and Wood Chips |
| Maximum Feed Size | 50mm (Length) x 25mm (Width) x 25mm(Thick) |
| Input Material Moisture | Up to 20% |
| Output Material Size | Up to 8 mm (Customized) |
| Feeding System | Integrated Belt Conveyor Feeding System |
| Grinding Mechanism | High-Speed Rotating Hammers |
| Discharge System | Pneumatic Airflow Discharge |
| Particle Size | Customizable through interchangeable screens |
| Construction | Heavy-Duty Mild Steel Fabrication |
| Rotor Material | High-Strength Alloy Steel |
| Hammer Material | Wear-Resistant Hardened Steel |
| Screen Type | Replaceable Perforated Screen |
| Drive System | Electric Motor with Belt Drive |
| Operation | Continuous Duty (24×7 Industrial Use) |
| Maintenance | Easy Access for Hammer & Screen Replacement |
| Applications | Biomass Briquetting, Pellet Plants, Biomass Boilers, Biofuel Processing |
| Suitable Raw Materials | Wood Chips, Sawdust, Rice Husk, Groundnut Shells, Cotton Stalks, Corn Cobs, Bagasse, Bamboo Waste, Coconut Shell, Agro & Forestry Biomass |
Hammer Mill Working Process
- Material Feeding: Raw materials are fed into the hammer mill through an integrated belt conveyor for a continuous and controlled supply.
- High-Speed Grinding: Rotating hardened hammers repeatedly strike the material, breaking it into smaller particles.
- Screening: The ground material passes through a perforated screen, while oversized particles remain for further grinding.
- Pneumatic Discharge: An airflow system transfers the uniformly ground biomass to the next process, such as drying, briquetting, or pelletizing.
This efficient process ensures consistent particle size, high productivity, and reliable performance for a wide range of biomass materials.
Note: Capacities vary depending on the raw material type, moisture content, feed size, and the screen size selected. Custom configurations are available to meet specific production requirements.
Key Features
- Heavy-duty industrial construction
- High-speed grinding for maximum efficiency
- Handles biomass with up to 20% moisture content
- Processes wood chips up to 25 mm
- Produces uniform particle size
- Energy-efficient and low-maintenance design
- Continuous operation with high production capacity
- Suitable for briquetting, pelletizing, and biomass processing plants
Applications
- Biomass Briquetting Plants
- Biomass Pellet Plants
- Wood Processing Industries
- Agro-Waste Recycling
- Animal Feed Processing
- Biomass Power Plants
- Biofuel Manufacturing
- Waste-to-Energy Projects
Standard Models (Typical)
| Model | Power | Capacity* |
|---|---|---|
| HM-50 | 60 HP | 800–1,500 kg/hr |
| HM-75 | 75 HP | 1.5–2.5 TPH |
| HM-100 | 100 HP | 2.5–4 TPH |
| HM-100 | 150 HP | 4.5–6 TPH |
Note: Capacities vary depending on the raw material type, moisture content, feed size, and the screen size selected. Custom configurations are available to meet specific production requirements.
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